An Overview Of Vat Dye: Pretreatment, Recipe and Vatting Process

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An Overview of Vat Dye

An overview of Var dye


Vat Dye Definition:

VAT dyes are not insoluble in water. be used ton dyeing for treating with a reduction converted into water and modification. When agent, they Soluble aña loves compounds in the presence of alkalies. These love compounds are extremely substantive Jize 아 towards cellulose and ne-oxi- to insoluble the dyes in the presence of acid.

FASTNESS PROPERTIES OF VAT DYES


Many quinone vat dyes provide outstanding colour fastness. The colour gamut is somewhat restricted as there are no bright colours, particularly in the red and turquoise areas. Only azoic and sulphur dyes have smaller colour gamuts. The colour gamut is the size of the 'colour space' for the colours obtainable with a particular type of dye either alone or in combinations

VAT dyes are very expensive, like reactive dyes. A high degree of overall colour fastness is characteristic of vat dyes. They usually have excellent fastness to washing, chlorine bleaching, alkali boiling and light. Vat dyes also have the advantage of being the only dyes for cellulosic materials that do not give shade changes on the application of topical reactive finishes for cotton, such as flame-resist finishes (Section 25.3.1). One minor problem is that of photochemical catalytic fading or cotton tendering by a small group of rat dyes. These are mainly yellow and orange vat dyes that photosensitise the tendering of cotton, as in drapery fabrics. The dye functions as a catalyst for the photo-oxidation of the cellulose. Others photosensitise fading of other vat dyes.

Chemical Structure of VAT Dyes:

Chemical Structure of Vat dyes
Chemical Structure of Vat Dye


Objectives of Vat Dyeing:

  • To provide the desired colour.

  • To obliterate the surface. 
  • To develop the newer design as per the market requirement
  • To know about the function. of used chemicals in vat dyeing.
  • To know different according to kinds of sharpe different specific parameter given  
  • To improve the weathering properties. and durability.

Recipe:-

1)Vatting:

Shade %-5%.

Sequestering Agent - 1cc/L

Hydrose (Na2S2O4) -3gm/L

NaOH - 2gm/L

Na₂ CO3- 3gm/L

 PH-11. 

Time - 15 minutes.

Temp - 70°C

MiL - 5:70.


2) Dyeing:-

Salt- (15-20) gm/L

Temp - 70°c. 

Time - 30 minutes.


3) Oxidation:

Acetic acid- 1.5cc/L

pH (4.5-5.5)

Temp - 60°c.

Time - 15 minutes.


Function of Dyeing Chemicals:

Sequestering Agent - Remove the hardness from water. 

Alkali (NaOH, Na2CO3) - It converts oil into water-soluble fatty acid and soap.

Salt- It acts as a catalyst, which accelerates the rate of absorption. 

Hydrose-  It acts as a reducing agent.

H2O2- It is used to insoluble the vat dye

Acetic acid -Hold the PH nang between (4.5-5.5).

Shade- Provide the desired colour.


Working Procedure of Vat Dye:

In vatting & dyeing, Aften measures the weight of the fabric, wake to take water which is seventy the aut times greater than 아 fabric. We carry overall vatting, dyeing and Oxidation into an aluminium vessel. Then we specific amount of sequestering agent, Shade, Hydnose, Naoh, Na, Con and for vatting and dyeing price where the temperature was 45 minutes. is 70°C an oxidation process. We take again. water which is several times greater than the actual amount of fabric. Then, mined specific amount of acetic acid, and Hydrozen peroxide where the heated temperature remained at 60°C for 15 minutes. Then, Fabric is taken for cold wash & dry.

Calculation

1. Vatting Process:

Fabric Weight = 7.66gm. 

Weight of water = 536.2cc/L.

Sequestering Agent = 0.5362cc/L  

Hydrase =3x0.5362

=1·60869. 

NaOH = 2x 0.5362 = 1.07248. 

Na2co3= 3x 0.5962 = 1.60889.


2. Dyeing Process

Salt = 208 x 0.5362 = 10.729 gm/L

Shade = 0.1159gm.


3. Oxidation

Weight of water = (60x7·66) =459.69cc/L

Acetic acid = 0.7cc/L

H2O2 = 2 x 0.459 = 0.91228cc/L


Recommendation:- 

  1. During the weight of of fabric, the value wt measuring m/e must be seno. 
  2. The amount of specific chemicals must be taken carefully.
  3. Hydrogen peroxide should be added after it is raised up to 60° temperature.
  4. We should use the mine.. 
  5. Fabrie aluminium versal should Remain in the drier for only (2-4) minutes.


Conclusion

From the experiment, We know about vatting, dyeing, and oxidation. the chemical used in this process definition of this chemical the dashed colon fabric buyer requirement and how according to VAT dyes

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